Training on Cold Forging

Purchase the Cold Forging Manual – $150

Price includes shipping for US Customers

2 Day Course – Ideal for Engineers, Tool Designers, Production supervisors, Master Operators, Machine Setters, Distributors, Sales and any other personnel

Following topics are discussed in this training course:

  • Introduction to metal forming, cold forming and warm forging process
  • Basics of metal deformation
  • Material properties and behavior
  • Machines for cold forging
  • Basics of forging sequence design
  • Basic forming processes
  • Sequence design rules and preform shapes
  • Forming sequence layout
  • Load and design calculations
  • Tool design
  • Introduction to FEA and Progression Design Software

COST – This course can be held at the MFSI office or On-Site.

  • For classes held at the Canton, MI office, the charges are $600 per person
  • For On-Site Classes, the charges are $400 per person.
    • Minimum 8 attendees.
    • Plus any travel related expenses

1 Day On-site Class – Ideal for operators, sales and other personnel interested in the basics of cold forging

Following topics are discussed in this training course:

  • Introduction to cold forming
  • Basics of metal deformation
  • Material properties and behavior
  • Machines for cold forging
  • Basics of forging sequence design
  • Basic forming processes
  • Sequence design rules and preform shapes
  • Tool design
  • Introduction to FEA and Progression Design Software

COST: This course is generally held On-Site.

  • For On-Site Classes, the charges are $250 per person.
  • Minimum 8 attendees.
  • Plus any travel related expenses

INSTRUCTOR’S BACKGROUND:

Dr. Vijay Nagpal

  • PhD & ME in Mechanical Engineering – Georgia Institute of Technology, Atlanta
    • Thesis Subject – Analysis of Metal Forming Processes
  • Inventor of NAGFORM / NAGSIM software
  • PATENTS (Co-Inventors – Ford Motor Company) in the following subjects:
    • Extrusion forming of internal helical splines
    • Stepped extrusion die assembly
    • Cold extrusion for helical gear teeth
    • Entrance contour design to streamline metal flow in a forging die
  • Over 40 publications in journals such as ASME, SME, ASM, Fastener Technology International etc.
  • Taught Mechanical Engineering related classes at University of Michigan (Dearborn), Lawrence Tech University and University of Detroit Mercy.
  • Work Experience
    • President, Metal Forming Systems, Inc.
    • Transmission Gear Development Consultant, Ford Motor Company
    • Principal Research Scientist, Battelle Labs, Columbus Ohio
    • Tool Engineer, Tata Engineering (TELCO), India
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